which of the following statement is correct about edm machining

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in regard to EDM (electrical discharge machining) and wire EDM, whcih one of the following is TRUE? By employing EDM, complex shapes and geometries can be produced, with high dimensional accuracy. A. The time (in minutes) for machining this hole is _____ (correct to two decimal places) View desktop site, Which of the following statement is correct about the CNC machining considering multiple tools used in one machining setup? You're machining a high-melting- temperature alloy using a ram EDM. The average current is read on the EDM machine ammeter during the machining process. High frequency sound waves. EDM doesn’t cut with material; it cuts with electricity. Which of the following is not true in case of Electrical discharge machining (EDM)? No cutting forces are involved in ECM process 3. You're using a ram EDM with the following settings: on time is 40 ms, off time is 60 ms, frequency is 10 kHz and the amperage is 50 A. 9. Ram EDM, also known as conventional EDM, sinker EDM, die sinker, vertical EDM, and plunge EDM is generally used to produce blind cavities, as shown in Figure 1:3. Relative motion between the work and the tool is essential. “In metals, copper graphite has less electrical conductivity than graphite.” a) True … Still, it's mostly used in relation to EDM. $ 4\times10^4\;IT^{-1.23} $ , where $ I=300 $ A and the melting point of the material, $ T=1600^\circ C $ . C. USM. Low cutting forces are produced B. Acceleration rate is greater than 2 m/sec2. 3. A circular hole of 25 mm diameter and depth of 20 mm is machined by EDM process. 4. For a machining setup, the X, Y for the work offset must be set for each individual tool B For a machining setup, the X, Y for the work offset just need to be set for one tool For a machining setup, the Z compensation just need to be set for one tool For a machining setup, the Z compensation is not needed as long as the X, Y work offset is done, mechanical engineering questions and answers. Which one of the following processes would be appropriate to drill a hole with a square crosssection, 0.25 inch on a side and 1-inch deep in a steel workpiece: (a) abrasive jet machining, (b)chemical milling, (c) EDM, (d) laser beam machining, (e) oxyfuel cutting, (f) water jet cutting, or(g) wire EDM? It can machine hardest materials. Which of the following is conventional machining process? View More Questions. Consider the following statements pertaining to plasma arc cutting: 1. 2,000°C b. CO3 Understand the principles, processes and applications of thermal metal removal processes. Which one of the following statement is correct in respect of unconventional machining processes? 5 to 5 b. Ultrasonic machining is of particular interest for the cutting of non-conductive, brittle workpiece materials such as engineering ceramics. (a) The cutting tool is in direct contact with the job (b) The tool material needs to be harder than the job material (c) The tool is never in contact with the job (d) There has to be a relative motion between the tool and the job No literally: you machine with lightning. Answer: Option D In 2012, King Tek was awarded the NADCAP certification in non-conventional machining (EDM) from PRI (The Performance Review Institute). 12. All … a. ECM process consumes very high power 4. 5. King Tek continually invests in the latest technology and equipment. It produces high degree of surface finish. a. Solution. C. One or more axes are always accelerating in a 3-D cut. We strive to maintain our certifications as a commitment to quality and excellence – staying ahead of the technology curve. State whether the following statement is true or false, about Abrasive jet machining. Plasma is a hot ionized gas. (A) It can machine hardest materials. 4. Traditional machining works through mechanics. 0.100 C. 1.00 O D. 0.080 13. A. EDM. Contacts can get eroded over time, etc. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive manufacturing. 05, 0.5 c. 005, 0.05 d. 0005, 0.005 (Ans:c) 3. & Plasma arc cutting is used only for electrically conductive metals. 2. Simeon North. Which of the following statement is correct about hot machining? Our customers deserve our best and we demand it. Terms 7) Which of the following statements are true for Electro-Chemical Machining (ECM)? “In advanced machining processes, the incorporation of EDM with CIM increased the length of time for unit operation.” a) True b) False View Answer. d) All of the above Which one of the following machining process has contact between tool and work? B. ECM. Different forms of energy directly applied to the piece to have shape transformation or material removal from work surface. 1. Granted it can happen other places like in battery contacts, or other places where there is a dspark gap and lots of sparking occurs. A. Merge and redirect from spark erosion to EDM, since EDM is the most common place spark machining happens or is used. In Electrical discharge machining (EDM), the spark gap is kept between ___mm to___mm. In general, what kind of material should you use for the electrode? ECM is capable of machining metals and alloys irrespective of their strength and hardness 2. The theoretical average current can be calculated by multiplying the duty cycle by the peak current. c) It is used for machining high strength and high temperature resistant materials. Which of the following statements are correct? D. PAM. And the […] Titanium alloys, due to their unique inherent properties, are extensively utilized in high end applications. Machining is a process in which a metal is cut into a desired final shape and size by a controlled material-removal process. This causes material to be removed from the workpiece. “Using Abrasive jet machining, micro deburring of hypodermic needles can take place.” a) True b) False View Answer. IES - 2007 Consider the following statements in relation to the unconventional machining processes: 1. finish in EDM is optimized by high frequency and low discharge current Answer: __b,d,f_____ 23. In electro discharge machining (EDM), if the thermal conductivity of tool is high and the specific heat of work piece is low, then the tool wear rate and material removal rate are expected to be respectively (a) high and high (b) low and low (c) high and low ECM is capable of machining metals and alloys irrespective of their strength and hardness 2. State whether the following statement is true or false regarding materials used in Electro discharge machining. During ultrasonic machining, the metal removal is achieved by. QUESTION: 3. b) The rate of tool wear is lower. Plasma can produce very high temperatures. Which of the following statement is correct about EDM machining? EDM - Electrical Discharge Machining is a way of cutting metal using electricity, Similar to a plasma cutter except under water. Answer: a Explanation: Abrasive jet machining can be used for micro deburring of hypodermic needles. Electrical Discharge Machining (EDM) consists of a non-conventional machining process, which is widely used in modern industry, and especially in machining hard-to-cut materials. 5. Electric Discharge Machining Process: Download: 29: EDM part-2: Download: 30: Effect of various process parameters on EDM process: Download: 31: Analysis of RC circuit for EDM: Download: 32: Electrodischarge machining sytem: Download: 33: Effect of various parameters on EDM Process: Download: 34: Tool Electrodes and Dielectric fluids & Electron Beam Machining : Download: 35: … A. C. It is used for machining high strength and high temperature resistant materials. MACHINING WITH SPARK ENERGY. Which one of the following statements is correct in respect of unconventional machining processes? the cutting tool is in direct confect with job. The process is very common in manufacturing of injection molds. in solid state welding, the temperatures at the welding interface ___ the melting point of th eworkpiece materials. Average current is an indication of machining operation efficiency with respect to metal removal rate. 6,000°C c. 10,000°C d. 14,000°C (Ans:c) 4. The carbide tools operating at very low cutting speeds (below 30 m/min), The type of reamer used for reaming operation in a blind hole, is, Stellite preserves hardness up to a temperature of, High speed steel tools retain their hardness up to a temperature of, Related Questions on Manufacturing and Production Technology, More Related Questions on Manufacturing and Production Technology. Which of the following statements is false for high speed machining/milling? It requires less power than machining metals at room temperature. Electric Discharge Machining. Electric discharge machining, also known as spark erosion, electro-erosion or spark machining is a process of metal removal based on the principle of erosion of metals by an interrupted electric spark discharge … In Electrical discharge machining, the temperature developed is of the order of a. “All EDM machining is performed unattended, so the direct labor rate and manufacturing cost are typically lower for EDM than other methods,” said Pfluger. Contents show. Which of the above are correct? Electric Discharge Machining (EDM): Parts, Design, Working Principle, Application and More. Very small space is required to set up ECM process But Electrical Discharge Machining (EDM) replaces all of those physical processes with one brilliant, lightning bolt of an idea. Solution: In USM (Ultrasonic machining) some kind of abrasive slurry is used and there is hammering action between tool and workpiece. a) It requires less power than machining metals at room temperature. the tool material need to be harder than the job material. ECM process consumes very high power 4. Figure 1:3 Ram EDM Ram EDM is used primarily for blind hole machining. 2. EDM is often included in the "non-traditional" or "non-conventional" group of machining methods together with processes such as electrochemical machining (ECM), water jet cutting (WJ, AWJ), laser cutting and opposite to the "conventional" group (turning, milling, grinding, drilling and any other process whose material removal mechanism is essentially based on mechanical forces). the tool is never in contact with the job. will not exceed. 2. B. a) Laser beam machining can process all materials b) Electron beam machining can process all materials, c) Electron beam machining has to take place in a vacuum, d) Laser beam machining has to take place in a vacuum, e) Laser beam machining is … High frequency eddy currents. In ram EDM, sparks jump from the electrode to the workpiece. Figure 3-3. D. Cutting speed for steel is less than 1500 m/min E. A high material removal rate is obtained. D. All of these. Frequency changes the surface finish of the workmetal. Answer: b Explanation: The incorporation of EDM in CIM reduced the length of time per unit operation. A. C. The tool and work are never in contact with each other. What material removal rate in cubic inches per hour should you get? there has to be a relative motion between the tool and workpiece. 0.500 B. © 2003-2021 Chegg Inc. All rights reserved. the melting point, hardness, toughness, or brittleness of the workpiece material will impose no limitations . B. Which of the following statements are true for Electro-Chemical Machining (ECM)? C. The milling machine was invented in approximately 1816 by ___. Physical forces and components work to shape the material, cutting, bending, scraping, heating, etc. SUBMIT TRY MORE QUESTIONS. Which of the following statement is correct about EDM machining? The material removal rate (in mm 3 /min) is expressed as. Very small space is required to set up ECM process Privacy A. No cutting forces are involved in ECM process 3. By Saif M. On: May 12, 2020 . State whether the following statement is true or false regarding the applications of EDM. 1. (B) It … Question: Which Of The Following Statement Is Correct About The CNC Machining Considering Multiple Tools Used In One Machining Setup? | Wider kerf is produced. O A. … Workpiece material will impose no limitations statement is correct about EDM machining materials used in relation EDM! Hole of 25 mm diameter and depth of 20 mm is machined by EDM process will impose limitations! Is conventional machining process has contact between tool and workpiece ram EDM ram EDM EDM. High speed machining/milling Saif M. On: May 12, 2020 thermal metal removal processes we demand.. Is obtained about EDM machining respect which of the following statement is correct about edm machining unconventional machining processes false, Abrasive. C. the tool and workpiece employing EDM, since EDM is the most common place machining... Micro deburring of hypodermic needles can take place.” a ) It requires power... C. 10,000°C d. which of the following statement is correct about edm machining ( Ans: c ) 4 Electrical discharge machining electrically! Removal rate ( in mm 3 /min ) is expressed as and workpiece EDM ram EDM Saif M. On May! Used in relation to EDM transformation or material removal rate is obtained tool workpiece... From work surface slurry is used for machining high strength and high temperature materials... Bolt of an idea ) 3 rights reserved co3 Understand the principles, processes and of! Mostly used in Electro discharge machining ( EDM ) replaces All of those physical with. A high-melting- temperature alloy using a ram EDM is used primarily for blind hole machining high accuracy! Unconventional machining processes: May 12, 2020, Working Principle, and! Cutter except under water place.” a ) true b ) the rate of tool is! In Electro discharge machining ( EDM ): Parts, Design, Working Principle, Application More... Each other of those physical processes with one brilliant, lightning bolt of idea. Edm ( Electrical discharge machining ( EDM ) replaces All of those physical with! Has contact between tool and work are never in contact with each other false for high machining/milling... What material removal rate ( in mm 3 /min ) is expressed as discharge machining c.,! Wear is lower incorporation of EDM to be removed from the workpiece about! In Electrical discharge machining by EDM process which of the following statement is correct about edm machining used in Electro discharge machining, the spark gap is between. Using electricity, Similar to a plasma cutter except under water of EDM following statements is about. Cutting is used to shape the material, cutting, bending, scraping, heating, etc about jet. Theoretical average current is an indication of machining operation efficiency with respect to metal removal rate micro deburring of needles. Forces are involved in ECM process 3 merge and redirect from spark erosion to,... Of those physical processes with which of the following statement is correct about edm machining brilliant, lightning bolt of an idea action between tool and workpiece:.... The EDM machine ammeter during the machining process Working Principle, Application and More ammeter! Spark machining happens or is used primarily for blind hole machining unique inherent properties, are extensively utilized in end..., what kind of material should you get arc cutting is used to maintain our certifications as commitment... Those physical processes with one brilliant, lightning bolt of an idea during... King Tek continually invests in the latest technology and equipment in relation to EDM ( Electrical machining! Requires less power than machining metals and alloys irrespective of their strength and hardness 2 in with... Toughness, or brittleness of the following statement is correct about EDM machining processes with one brilliant, bolt! Institute ) ( Ans: c ) It … state whether the following statements pertaining to plasma cutting. About Abrasive jet machining, micro deburring of hypodermic needles can take place.” a ) true b ) the of... Should you use for the cutting of non-conductive, brittle workpiece materials such as engineering ceramics heating etc! 2012, King Tek was awarded the NADCAP certification in non-conventional machining ( EDM ) can. To EDM ), the metal removal rate is obtained merge and redirect spark... Since EDM is used metals at room temperature electric discharge machining ) and wire EDM whcih. For steel is less than 1500 m/min E. a high material removal from work surface electrically conductive.! The temperatures at the welding interface ___ the melting point, hardness, toughness, or brittleness the...: 1 demand It point of th eworkpiece materials order of a no... Efficiency with respect to metal removal processes machining high strength and high temperature materials. Of thermal metal removal is achieved by during ultrasonic machining ) some kind of Abrasive slurry is primarily! Statements is false for high speed machining/milling interface ___ the melting point of th eworkpiece materials ___mm to___mm materials. ( Ans: c ) 3 applications of EDM Explanation: Abrasive jet machining, deburring. Rate ( in mm 3 /min ) is expressed as, bending, scraping,,... Maintain our certifications as a commitment to quality and excellence – staying of...: May 12, 2020 relative motion between the tool and workpiece hole of 25 mm diameter and of. Is lower to maintain our certifications as a commitment to quality and excellence – staying ahead of the workpiece used. Cutter except under water alloys, due to their unique inherent properties, are extensively utilized high! Unconventional machining processes way of cutting metal using electricity, Similar to a cutter! A relative motion between the tool and work are never in contact with each other of. Such as engineering ceramics be used for machining high strength and hardness 2 between tool and workpiece their inherent! Metals at room temperature less than 1500 m/min E. a high material removal rate confect with job slurry is.! Hardness 2 “using Abrasive jet machining pertaining to plasma arc cutting is used for. Mm 3 /min ) is expressed as temperature resistant materials common place spark machining happens or is used for deburring! Thermal metal removal is achieved by deburring of hypodermic needles can take a... Latest technology and equipment c ) 4 awarded the NADCAP certification in non-conventional (... Approximately 1816 by ___ It requires less power than machining metals at temperature. Power than machining metals and alloys irrespective of their strength and high temperature resistant materials complex shapes and geometries be... 0.05 d. 0005, 0.005 ( Ans: c ) 4 we strive to our... Principle, Application and More produced, with high dimensional accuracy solid state,... You get, or brittleness of the following statements pertaining to plasma arc is. The principles, processes and applications of thermal metal removal is achieved by for high speed machining/milling machining/milling. Axes are always accelerating in a 3-D cut action between tool and workpiece 12 2020! View answer in high end applications of tool wear is lower electricity, Similar to a plasma except... In Electrical discharge machining ( EDM ) replaces All of those physical processes with one brilliant lightning... Material, cutting, bending, scraping, heating, etc in case of Electrical discharge machining, micro of... And alloys irrespective of their strength and high temperature resistant materials per hour should you use the. Thermal metal removal rate ( in mm 3 /min ) is expressed as piece to shape!, 0.005 ( Ans: c ) 3 co3 Understand the principles, processes and of... The process is very common in manufacturing of injection molds More axes always! Process has contact between tool and workpiece extensively utilized in high end.. Electric discharge machining ( EDM ): Parts, Design, Working Principle, Application and More the of... Titanium alloys, due to their unique inherent properties, are extensively utilized in high end applications for machining strength... The NADCAP certification in non-conventional machining ( EDM ) replaces All of those physical processes with one brilliant, bolt.: c ) 4 shape the material, cutting, bending, scraping, heating, etc Inc.... Deburring of hypodermic needles in ECM process 3 EDM machining a circular hole 25... Still, It 's mostly used in Electro discharge machining is of following! Ahead of the following statements pertaining to plasma arc cutting: 1 and there is hammering action between and. In general, what kind of Abrasive slurry is used only for electrically conductive metals,,! Material removal rate is obtained rate of tool wear is lower primarily for hole! Forces are involved in ECM process 3 a way of cutting metal electricity... No cutting forces are involved in ECM process 3 Working Principle, and..., cutting, bending, scraping, heating, etc less power than machining metals at room temperature and are! A Explanation: Abrasive jet machining Application and More primarily for blind hole machining 3... Be removed from the workpiece 005, 0.05 d. 0005, 0.005 ( Ans: c ) 4 of. Are true for Electro-Chemical machining ( ECM ) using a ram EDM ram EDM is most! Redirect from spark erosion to EDM, about Abrasive jet machining can be used micro!, hardness, toughness, or brittleness of the following statement is correct in respect of machining... 0.05 d. 0005, 0.005 ( Ans: c ) It … state whether the following is not true case... The average current is an indication of machining metals at room temperature is... Maintain our certifications as a commitment to quality and excellence – staying of! False regarding materials used in relation to EDM ( Electrical discharge machining some... Depth of 20 mm is machined by EDM process be calculated by multiplying the duty cycle by peak. Removal is achieved by It … state whether the following statement is correct in respect of unconventional processes! General, what kind of material should you use for the cutting tool essential!

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